Assembly Precision Control App

Involves real-time tracking and analysis of object positions and orientations during assembly processes. This technology ensures precise alignment and placement, enhancing manufacturing accuracy and efficiency.

INFORMATION
Use Case
Pose Estimation
Industry
Manufacturing & Assembly
DETAILS
Challenge

In the Manufacturing & Assembly sector, precision and accuracy are critical, yet often challenging to achieve consistently with traditional methods. Inaccuracies in aligning and placing components can lead to significant operational inefficiencies, increased waste, and potential safety hazards. These challenges highlight the need for an innovative solution that can optimize precision and efficiency in real-time.

Solution

In partnership with our client, we developed the "Assembly Precision Control Solution," integrating advanced Pose Estimation technology .This technology transforms the assembly process by using sophisticated algorithms to track and interpret workers' movements, translating them into precise assembly actions. It features:

       1. Real-time Pose Estimation: Utilizes advanced sensors to monitor and analyze body positions and gestures of the assembly staff, ensuring precise control over the             assembly tasks.

      2. Intuitive Gesture-Based Interface: A user-friendly interface that responds to natural movements, allowing workers to manipulate objects with simple gestures.      

      3. Customizable Workflow Integration: Tailored to fit seamlessly into existing assembly lines, enhancing rather than disrupting established workflows.

      4. Feedback Loop for Continuous Improvement: Incorporates a feedback system that learns and adapts to user behaviors, improving efficiency and accuracy over           time.

This solution was meticulously crafted to meet the specific needs of our client, focusing on enhancing precision and operational efficiency in their manufacturing processes.

Results

Enhanced Alignment and Positioning Precision: Drastically improved accuracy in component placement, reducing errors and rework.

Improved Operational Efficiency: Streamlined assembly processes, leading to faster production times and reduced labor costs.

Safer Work Environment: Reduced physical strain on workers and minimized the risk of accidents, thanks to intuitive, hands-free controls.

Increased Product Quality and Consistency: Ensuring every product meets the highest quality standards through consistent assembly precision.

Techstacks Used

Technologies and Tools
Computer Vision: Python, PyTorch, OpenCV, TensorFlow Pose Estimation Technology: OpenPose, MediaPipe 3D Motion Tracking: Vicon, OptiTrack Machine Learning & AI: TensorFlow, Keras, scikit-learn, Caffe User Interface Design: Adobe XD, Figma, Sketch IoT Integration: MQTT, Node-RED Cloud Computing: AWS, Microsoft Azure, Google Cloud Platform Workflow Integration: RESTful APIs, GraphQL Data Analytics: Tableau, Power BI, Apache Spark Gesture Recognition: Leap Motion, Microsoft Kinect

Get Custom Solution, Estimates  &
Recommendations with Confidentiality!

Let’s spark the Idea

Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.
Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.